Hearth Horror Stories
Proper Installation and Maintenance is Vital
In our service business, we often run into situations that serve as cautionary tales. If a hearth appliance is not installed by a knowledgeable, licensed professional, the results can be seriously unsafe, both for you and for your home. Below we have some problems we've run into and the suggested solutions.
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Heavy Creosote Buildup
This installation has an eight-foot vertical section of stovepipe which turns and enters the flue at 90 degrees. This section is the four-foot-long piece of stovepipe that made up the horizontal run. As you can see, the creosote buildup is significant. Long horizontal runs of stovepipe tend to accumulate a large quantity of creosote, due to cooling and condensation of the flue gasses.
This installation will need to be swept twice a year, once in the middle of the season and once at the end, in order to keep the creosote down to safe levels and ensure the stove drafts properly.
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Direct Connect Installation
This is a common, and legal, type of installation for a woodstove or insert known as a direct connect or a positive connection. It involves pushing a short length of pipe up into the masonry chimney flue and closing off the bottom with a metal plate. This type of installation often leads to excessive creosote buildup for two reasons. First, as the hot flue gasses expand from a small six or eight inch stove pipe into the larger masonry flue (usually twelve inches by twelve inches or larger), the gasses cool, condensing and forming creosote deposits. Second, an installation like this is very difficult to sweep, and in order to clean it thoroughly it must be taken completely apart, swept, and reassembled. Often homeowners will not want to go to the extra expense, leading to heavy creosote deposits in and around the direct connect. In this case, those creosote deposits had at some point ignited, melting through the direct connect in several places.
Wooden Sun does not do direct connect installations,
and when we sweep them we do disassemble them completely. This installation
was replaced with a full insulated stainless steel liner all the
way to the top of the chimney. A full liner both drafts better and
is easier to clean than a direct connect. Read more about the downside
of using a direct connect
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"Slammer"
Neither legal, nor safe, that does not stop some folks (and unfortunately
even some in the business!) from installing inserts into a fireplace
without any direct connection, positive, or full liner. This
type of installation ALWAYS leads to excessive creosote buildup for
the reasons described above, exacerbated by the lack of any type
of positive connection to the flue. This lack of positive connection
means the flue gasses are floating around in the firebox and smoke
chamber for long periods, cooling and bathing the walls in what becomes
a thick, tar like creosote that is extremely difficult to
clean. The flue also had amble quantities of third degree creosote.
Sometimes the only way to get the thick, tar-like creosote out is
to burn it (leave this to the professions!).
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Inadequate Hearth Protection
This fireplace was installed by someone who was not familliar with the building code requirements for hearth protection. The hearth was covered by a two-inch-thick slab of bluestone, which looked lovely but did not have the necessary insulating value to protect the wood subfloor. Over time the subfloor and some of the joist beneath burned through.
This installation needed to be completely replaced. After rebuilding the subfloor supporting the fireplace, a new fireplace was installed with mineral fiber insulation board underneath the bluestone hearth.
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Missing Firestops
This is the second story unit in a three-story condominiumn building. The fireplaces were all installed poorly, and did not meet code. The third-floor unit had, at some point, suffered a chimney fire. Because the firestops that normally separate the floors were missing, chunks of charcoal and debris had fallen and lodged behind the fireplace in the second-story unit. When the debris was removed, it filled a five-gallon bucket twice over.
All three apartments needed the fireplaces and chimneys completely replaced. The new fireplaces were installed up to building code standards, including firestops between each floor.
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Do-It-Yourself Installation
At some point, the owner of this house had installed a woodstove into the fireplace. They had pushed some stove pipe up into the chimney and closed off the bottom of the flue with this very thin sheet metal. Creosote had accumulated on the metal and ignited, melting clean through it. In fact, the homeowner had applied a second sheet of the same thin metal, which had then also melted through.
We removed the entire installation and reinstalled it with a full insulated steel liner from the top of the chimney to the woodstove.
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Inadequate Chimney Cap
This fireplace contained a woodburning insert that was installed many years ago. There was a chimney cap, but it did not have critter-guard mesh. When we removed the insert, we found that chimney swifts had been nesting in the chimney for some time. The insert was surrounded with debris, including fallen nests, shells, and the skeletons of dozens of baby birds. It was a substantial fire hazard. There was also a nest with five live birds that had to be relocated before we could reline the chimney.
We added a chimney cap with proper mesh designed to keep the creatures in the wild and the chimney safe.
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